Predictive Maintenance for CNC Machines

Why Predictive Maintenance for CNC Machines?

• Maximize Uptime: Transition from scheduled stops to need-based interventions, drastically increasing machine availability.
• Protect Revenue & Quality: Prevent scrap parts, rework, and production delays caused by unexpected machine failures and loss of precision.
• Data-Driven Decisions: Replace gut feelings and calendar-based maintenance with quantifiable, actionable intelligence on machine health.
• Comprehensive Monitoring: A multi-sensor approach detects mechanical, electrical, and process-related issues from a single platform.
• Non-Invasive Deployment: Wireless sensors collect data during normal operation — no machine teardown or interference with production.
• Scalable Solution: One platform can monitor an entire workshop or multiple global facilities from a single dashboard.

Multi-Sensor Data Fusion

By correlating data from vibration, current, and acoustic emission sensors, the system provides a holistic diagnosis, distinguishing between a worn bearing, a dull tool, and a loose guideway.

Plant-Wide Strategic View

• View Health Index distribution, identify anomaly hotspots, and rank machine status across your entire facility.
• Intelligently align preventive maintenance stops with production planning to minimize disruption.
• Confidently allocate your maintenance workforce and spare parts inventory to where they are needed most.[201~Confidently allocate your maintenance workforce and spare parts inventory to where they are needed most.

Business Impact

• Catch failures like spindle seizures weeks in advance.
• Shift from expensive emergency repairs to planned, efficient interventions.
• Optimize lubrication and replacement schedules to maximize the life of high-value assets.
• Achieve higher OEE, perfect delivery reliability, and guaranteed part quality.